Originally posted on Shopsmith Forums on 1/2/2012
I forgot to mention that I did add 6 more blocks along each side. Treated lumber cutoffs on concrete pads. I used my motorcycle jack to lift the building a hair at each blocking point to place the blocks.
It's a good thing I don't do this for a living. It took me all day just to build a crummy door!
My father-in-law gave me three old windows. Two small ones and a big one ("big" being 36" square). I decided to put the small ones on the side walls, and the big one in the door. Why the door? I wanted the big window on that end since it faces the house. But I didn't want to take up more wall space than the door was already taking up.
I framed out the door then held it in place with wedges. I concentrated the wedges to hold up the side opposite the hinge knowing it would sag a little. With it held firmly in place, I put on three heavy duty hinges and set the window. I tested the swing and it was nice and smooth and had no tendency to swing itself open or closed when I let go.
I wedged it back in place and cut the tin and screwed it on. There wasn't much sagging at all when I removed the wedges and the door was still as smooth as could be.
That used tin with all the holes and discoloration and rust spots makes it look like a 100 year old hillbilly shack, but for the price I can't complain!
I'm not nearly as far along as I had hoped to be at this point. I had 2 weeks off from work and had hoped to be all done and moved in by now. As it is, I still need to run electrical, install lighting, build shelves, finish sealing gaps, and a ton more. I have to go back on work tomorrow, so progress will be slow for a while. But I'm well on my way and very happy to have what I have.
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